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Kit 3, Emerald Rolling Road

Kit 3, Emerald Rolling Road

17 November 2020


November 17th, 2020 I loaded the kit onto the trailer and took it down to Emerald for a rolling road session. This is very nerve wracking as it is the first time the car is truly put under load and tested; honestly I was expecting the engine to blow up, wheels to fly off, or driveshafts to give way - it gave me sleepless nights.

Either way it needed to be done and so I booked and attended. There were a few issues that we fixed on the way, the team at Emerald were so helpful but also amazingly experienced.

The injectors I had were way too big and we were running at 0.5% making it very hard to get a smooth curve, I did have the other injectors with me so we swapped them back and were running at 3-4% on idle which was far more tunable. A few issues in the swap, dropped an m6 nut and feared I had dropped it into the inlet manifold/cylinder, turns out it landed outside and under the throttle body - phew! Also had some fuel squirting out when we swapped them back, turns out is was a injector o-ring that had split; Emerald had a spare one so swapped and fixed.



We got there in the end and learnt a lot in the progress;

  • Parasitic loss was excessive (a lot of rear toe in and very sticky tyres!)
  • Throttle inlet is variable and was fixed at the mid point, this did not provide max power
  • Cooling needs improving for full power runs
  • Gear change went well and Dave enjoyed tuning this
  • Engine did not blow up
  • Wheels did not fall off....